Downstream Process Unit Modifications
Mechanical & Piping

Downstream Process Unit Modifications

Various Refineries
6-24 weeks (or turnaround duration)

Overview

Brownfield modifications within operating refinery process units including equipment changeouts, piping reroutes, system upgrades, and turnaround execution support. Our crews work safely in complex refining environments executing mechanical, piping, and instrumentation scopes.

Typical Scope

Equipment removal and installation (vessels, heat exchangers, pumps)
Process piping modifications and reroutes
System tie-ins during scheduled shutdowns
Instrumentation and control system upgrades
Turnaround execution support with multi-craft teams

Project Photos

Downstream Process Unit Modifications 1
Downstream Process Unit Modifications 2
Downstream Process Unit Modifications 3

Project Videos

Video Content Coming Soon

Project videos and time-lapse footage are being prepared for this project type. Contact us to discuss specific work examples and view additional project documentation.

Common Challenges & Our Solutions

Challenge

Brownfield Complexity

Working within existing process units with limited access and congested piping requires detailed planning and experienced crews.

Solution

3D modeling and constructability reviews before field work

Challenge

Shutdown Windows

Critical path work during turnarounds with no flexibility on schedule. Must execute flawlessly.

Solution

Pre-turnaround planning with detailed work packages

Challenge

Hazardous Environments

Refineries present multiple hazards including hydrocarbon exposure, confined spaces, and hot work in classified areas.

Solution

Experienced turnaround supervisors and craft labor

Typical Outcomes

All critical path work completed within turnaround windows

Zero safety incidents during complex brownfield work

Field modifications executed without engineering delays

Repeat contracts for refinery maintenance and capital projects

"Cheri Group understands refinery work. Their crews know the hazards, respect the environment, and execute on schedule. They've become an extension of our maintenance team."
Maintenance Superintendent
Gulf Coast Refinery

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